End-User Feedback

• Sand dropout causes flow restrictions, and pump cavitation is common.
• Traditional welded pipe manifolds create turbulence causing excessive abrasion on internal walls.
• Leaks along the weld seams are a regular nuisance.
• Acidizing well treatments attack weld seems.
• CO2 transfers at -30°F temperatures and can cause performance issues.
• Repairs consist of re-welding and/or using rubber washers with screws.

Within the fracturing operation, there are multiple scenarios where down-time and pump failure can be avoided.

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Dixon innovation was demonstrated when developing the one-piece suction manifold that feeds slurry into high-pressure pumps. The manifold design was the result of hydraulic fracturing companies experiencing pump cavitation due to proppant dropout causing destructive flow restrictions.

End-user input is invaluable, and the feedback has helped guide us to an economical solution.

Dixon Solution

The Dixon design combines unique flow geometry with one-piece iron manufacturing technology to increase flow, and eliminate 7-18 leak-prone weld seams. The 3-port and 5-port suction manifolds have been lab and field-tested, and the flow profile simulation demonstrates the differences between the welded pipe and Dixon manifolds.